Auto-oxidation of aldehydes in the presence of acylating agents

ABSTRACT

PEROXY COMPOUNDS ARE PREPARED BY REACTING FREE-OXYGEN, AN ALDEHYDE, AN ORGANIC COMPOUND CONTAINING ACTIVE HALOGEN AND AN ACID ACCEPTOR, UNDER ANHYDROUS CONDITIONS AT A TEMPERATURE BELOW THE DECOMPOSITION TEMPERATURE OF THE DESIRED ACYLPEROXY PRODUCT.

Patented May 25, 1971 3,580,955 AUTO-OXIDATION F ALDEHYDES IN THE PRESENCE OF ACYLATING AGENTS Richard Anthony Baiford, Tonawanda, N.Y., assignor to Pennwalt Corporation No Drawing. Filed Apr. 18, 1968, Ser. No. 722,166 Int. Cl. C07c 73/02 US. Cl. 260-610 Claims ABSTRACT OF THE DISCLOSURE Peroxy compounds are prepared by reacting free-oxygen, an aldehyde, an organic compound containing active halogen and an acid acceptor, under anhydrous conditions, at a temperature below the decomposition temperature of the desired acylperoxy product.

Benzoyl n-butyryl peroxide prepared by reacting freeoxygen, n-butyraldehyde, benzoyl chloride and sodium carbonate, in benzene solution, under anhydrous conditions, under illumination, at a temperature of 30-35 C.

BACKGROUND OF THE INVENTION (1) Field of the invention This invention relates to peroxy compounds and to a process for preparing these. More particularly the invention relates to the preparation of peroxy compounds from aldehydes and organic halogen compounds; acylperoxy compounds are of particular interest.

(2) The prior art There exists a considerable body of art on the preparation of symmetrical and unsymmetrical diacyl peroxides by the oxidation of aldehydes in the presence of anhydrides (References 1-5). This process can be used to prepare peroxides in classes (hereinafter defined) 1 to 4 only. However, this process has several disadvantages, the most notable being that it is uneconomic. Only the relatively simple anhydrides are commercially available; more complex anhydrides are usually made via the acid chlorides. [Since in this process, described herein, the acid chlorides can be used directly, one step of the process is thereby eliminated] In addition, the by-product is the carboxylic acid which must be recovered and converted back to anhydride or else discarded at an economic loss. [In our process, the by-product is hydrogen halide (usually obtained as the sodium or potassium salt), a very low price by-product which can be discarded] It is known that unsymmetrical diacyl peroxides are rapidly converted to symmetrical diacyl peroxides in the presence of sodium carbonate, sodium hydroxide or pyridine (4c, 6). For example, if acetyl benzoyl peroxide is contacted with dilute sodium carbonate solution at room temperature for 4-5 hours, it is completely converted to benzoyl peroxide, acetic acid and peracetic acid (6). Thus, it would appear that unsymmetrical diacyl peroxides could not be prepared in the presence of bases, like sodium carbonate.

The previously described reaction of unsymmetrical diacyl peroxides with aqueous bases to give symmetrical diacyl peroxides is of no commercial value, since it requires two moles of unsymmetrical peroxide to give one mole of symmetrical diacyl peroxide.

Peroxides of classes 1 to 4 can be prepared by the action of peracids with anhydrides or acid chlorides in the presence of an acid acceptor (7, 8, 9, 10, 11). In all these cases, the products were derived from perbenzoic or substituted perbenzoic acids. The reason for this is that the preparation of pure aliphatic peracids is tedious, time consuming and hazardous. Aliphatic peracids, because of their manner of preparation, always contain a considerable amount of the corresponding carboxylic acid. This is usually not removed since it reduces the haz ardous nature of the peracid by dilution. However, in order to prepare pure diacyl peroxides from aliphatic peracids, the carboxylic acid must be absent.

Peroxides of classes 5 and 6 (hereinafter defined have been prepared by the action of chloroformates on peracids in the presence of an acid acceptor (12, 13). This procedure suffers from the disadvantage that a pure peracid must be available. Only products derived from perbenzoic acid derivatives and relatively safe long chain fatty peracids have been prepared.

Peroxides of classes 8, 9, 10', 12 and 13 (hereinafter defined) can also be prepared from peracids, again with the attendant difficulties encountered in using peracids (14).

Prior art references 1) W. R. Iorissen, Z. physik. Chem., 22, 34 (1897).

(2) P. A. A. van der Beek, Rec. trav. Chim., 51, 411

(3) C. Walling and E. A. McElhill, I. Am. Chem. Soc.,

(4a) Yu. A. Oldekop et al., J. Gen. Chem. (U.S.S.R.)

31, 2706 (1961) (English edition).

(4b) Yu. A. Oldekop et al., J. Gen. Chem. (U.S.S.R.),

33, 2699 (1963) (English edition).

(4c) Yu. A. Oldekop et al., J. Org. Chem. (U.S.S.R.),

(4d) Yu. A. Oldekop et al., J. Org. Chem. (U.S.S.R.),

(5) A. Pajackowski and J. W. Spoors, British Pat.

(6) Yu. A. Oldekop and A. P. Elnitskii, J. Gen. Chem.

(U.S.S.R.), 34, 3520 (1964) (English edition).

(7) G. Schroeder and R. Lombard, Bull. Soc. Chim.

France, 542 1964).

(8) A. Baeyer and V. Villiger, Ber., 33, 1569 (1900).

(9) H. Weiland and G. Rasuwajew, Annalen, 480 157 (10) Cooper, J. Chem. Soc., 3106 (1951).

(11) Swain et al., Am. Chem. Soc. 72, 5426 (1950).

(12) A. Pajaczkowski and J. Turner, British Pat.

(13) G. A. Razuvaev et al., Izv. Akad. Nauk SSSR, Ser.

.Khim. 426 (1964).

(14) V. Likhterov et al., Vysokomol, soedin. 4, 357

SUMMARY OF THE INVENTION It has been discovered that when moisture is rigidly excluded from the reaction of an aldehyde, free-oxygen, reactive halogen compound and acid acceptor, such as sodium carbonate, the unsymmetrical diacyl peroxides are prepared in high yield and high purity and that symmetrical diacyl peroxide is absent from the reaction product. It is emphasized that moisture must be excluded at all times while the peroxide is in contact with acid acceptor, such as sodium carbonate. However, once the peroxide is physically freed from sodium carbonate by filtration or centrifugation, the peroxide may be Washed with water, dilute aqueous acids or dilute aqueous ammonia without formation of the symmetrical peroxide.

The process of the invention for preparing peroxy compounds comprises, under anhydrous conditions, introducing free-oxygen into an intimate mixture of an aldehyde, an organic active halogen compound and an acid acceptor, at a temperature below the decomposition temperature of the peroxy product; and recovering from the reaction product mixture a peroxy product where (i) said aldehyde consists of at least one aldehydo group (CHO) joined to a radical selected from the class consisting of alkyl, cycloalkyl, aryl, aralkyl, alkylene, cycloalkylene, arylene and the corresponding substituted radicals which radicals are inert to said halogen compound and are free of olefinic bonds; (ii) said organic active halogen compound is selected from the class consisting of acyl halides, poly(acylhalides), hydrocarbon haloformates, poly(hydrocarbon haloformates) phosgenes, sulfonyl halides, organometallic halides and organophosphoryl halides, said halogen compound being free of olefinic bonds, and said halogen is selected from the class consisting of bromine, chlorine and fluorine; and (iii) said acid acceptor is present in the reaction zone to promote the oxidation reaction and to react with the hydrogen halides released during the peroxy compound formation reaction and is selected so as to react without producing free-water, thereby maintaining the anhydrous condition of the reaction zone.

In another aspect the invention is a process for preparing a peroxy compound of the class having the (ii) M is a metal capable of having a valence of at least (iii) 11 is equal to the valence of M minus 1;

(iv) R is alkyl, cycloalkyl, aralkyl, aryl, or a corresponding substituted radical;

(v) R is alkylene, cycloalkylene, phenylene, or a corresponding substituted radical;

(vi) R"" is alkyl, cycloalkyl, aralkyl, or a corresponding substituted radical; and

(vii) aforesaid radicals are inert with respect to the reaction and are free of olefinic bonds;

by, under anhydrous conditions, introducing free-oxygen into an intimate mixture of (a) an aldehyde, (b) an organic active halogen compound, where halogen is bromine, chlorine or fluorine, and (c) an acid acceptor, maintained at a temperature below that at which the peroxy product decomposes at an appreciable rate, said aldehyde and said halogen compound being capable of affording, in conjunction with said oxygen, the defined peroxy product, and said acid acceptor is present as a promoter as well as a reactant for the hydrogen halide released in the reaction and is capable of such reaction without producing free water, thereby maintaining the anhydrous condition of the reaction zone.

Illustrations: Benzoyl n-butyryl peroxide is prepared by introducing oxygen into an intimate mixture of nbutyraldehyde, benzoyl chloride and sodium carbonate in benzene solvent, under anhydrous conditions and in the presence of illumination while maintaining the reaction temperature at 3035 C. until oxygen absorption ceases.

0,0-benzoyl O-benzyl monoperoxycarbonate is prepared by introducing oxygen into an intimate mixture of benzaldehyde, benzyl chloroformate and sodium carbonate in benzene solvent, under anhydrous conditions and in the presence of illumination while maintaining the reaction temperature at 1525 C. until oxygen absorption ceases.

DESCRIPTION OF THE INVENTION AND EXAMPLES The process of the invention comprises adding freeoxygen or air to an agitated mixture of aldehyde, organic active halogen compound and acid acceptor, under anhydrous conditions. Preferably oxygen is added until no more is absorbed.

The operating temperature is dictated by the thermal stability of the product peroxide, i.e., decomposition temperature. For example, benzoyl n-butyryl peroxide is prepared preferably at 35-45 C., while benzoyl isobutyryl peroxide is prepared preferably at 5 to +5 C. Since the rate of oxidation of the aldehyde is temperature dependent, the reaction temperature is chosen so as to give a balance of maximum oxidation rate and minimum thermal decomposition of the product peroxide. Desirably the operating temperature range is not more than about +50 C. and is usually above about 25 C. The optimum temperature for a particular reaction system is dictated by the particular peroxidic product to be prepared.

Some peroxide product will be made regardless of the ratio of aldehyde and organic active halogen compound present. It is usual to operate with at least the theoretical ratio of one aldehydo (CHO) group present for each active halo (X) group present. It is preferred to operate with a slight excess of aldehydo to halo, e.g., about 1.1:1 mole ratio. In the case of monoaldehyde and organic mono-active halogen compound, the broadly desirable operating range is about 2:1 to 05:1. In the case of a monoaldehyde and an organic mono-active halogen compound the preferred mole ratio, on a compound basis, is about 1.1:1 to 1:1.

Although on paper it would appear that the acid acceptor functions solely to react with acid released from the reaction of aldehyde and halogen compound the peroxide product is not obtained in the absence of an acid acceptor.

The acid acceptor is selected not only for its ability to react with the hydrogen halide released during the peroxy compound formation reaction but also for its ability to so react without producing free-waterthe anhydrous condition of the reaction zone must be maintained. To illustrate: for economic reasons, a preferred acid acceptor is sodium carbonate. In one course of acid neutralization, water is a by-product (see B). However by using the proper amount of carbonate, the formation of water can be avoided (see A).

ll RCOOR NaX NaHCOs ll 2RGH 2R'X 02 NazCO;

Thus, although the carbonates are dibasic salts, at least one mole of carbonate per mole of reactive halogen compound must be used to prevent formation of water as shown by Equation A.

The preferred classes of acid acceptors are the alkali metal carbonates, the alkaline earth metal carbonates and the basic (alkaline reacting) organic ion exchange resins. Magnesium oxide and zinc oxide are preferred metal oxide acid acceptors. Typical suitable anion exchangers are Amberlite IRA series, Duolite A series, De- Acidite resins.

Sufficient acid acceptor is present to react with the hydrogen halide release in the reaction. An excess may be present such as 1.5:1; it is preferred to operate with a slight excess of acceptor, e.g. up to about 1.1:1.

The reaction may be carried out in the presence of an inert organic solvent such as aromatic hydrocarbons, alkanes, petroleum hydrocarbons, alkyl esters, etc. Ilustra tive are benzene, toluene, special light naphtha, odorless mineral spirits, ethyl acetate and acetonitrile. The higherboiling solvents are used where it is desired to handle and store the product peroxide in diluted form.

In order to accelerate the rate of oxidation of the aldehyde, it is sometimes advantageous to illuminate the reaction mixture. For aromatic aldehydes, an incandescent lamp may be used and for aliphatic aldehydes, asun lamp may be used. The oxidation can also be accelerated by raising the operating temperature; however, the thermal stability of the peroxide being prepared must be considered. Another method for accelerating the oxidation consists of adding catalytic quantities of low-temperature free-radical initiators such as diisobutyryl peroxide, di isopropyl peroxydicarbonate or acetyl cyclohexanesulfonyl peroxide. In most cases, however, additives to accelerate the oxidation are unnecessary.

In a typical oxidation, where sodium carbonate is used as the acid acceptor, the reaction product mixture is worked up in the following manner: The inorganic salts are removed by filtration or centrifugation. The filtrate is then vacuum stripped to remove solvent and unreacted reagents. The stripped peroxidic residue usually assays better than 90% without purifiaction. For further purification, solid peroxides can be recrystallized from suitable solvents. Liquid peroxides are purified by washing with suitable aqueous solution; for example aqueous sodium bisulfite solution can be used to remove unreacted aldehydes; unreacted acyl halides, chloroformates or sulfonyl halides are first hydrolyzed by washing with a 5% aqueous sulfuric acid solution, then hydrolyzed products are extracted by washing the organic phase with 3% aqueous ammonia. Sodium bicarbonate wash solution can also be used, however, stronger bases such as sodium carbonate or sodium hydroxide should not be used, especially with unsymmetrical diacyl peroxides.

Reactive halogen compounds are especially undesirable impurities in peroxides used as polymerization initiators. Unexpectedly, I generally find very low levels 0.1% Cl) of reactive halogen compounds in many of our unpurified peroxides. However, if oxidation is not run to completion, then the purification procedures described above can be used to remove reactive halogen compounds.

The aldehyde reactants The only limitations on the aldehyde are that it contains no substituents, such as hydroxyl or amino groups, which could react with the reactive halogen compound. Also, the aldehydes should contain no olefinic unsaturation, since such compounds tend to inhibit the oxidation, presumably due to reactions of the double bond with free radicals generated during the oxidation.

Illustrative mono aldehydes, by class, are set out below:

R (Class) Aldehyde Alkyl Acetaldehyde, butyraldehyde, isobutyraldehyde, isovaleraldehyde, 2-ethylhexaldehyde, lauraldehyde.

Cycioalkyl Cyelohexanecarboxaldehyde, Z-methylcyclohexanecarboxaldehyde, 2-methylcyclopentaneearboxaldehyde, cyclohexyl acetaldehyde, cyclopentane aldehyde.

Substituted alkyl 4-chlorobutyraldehyde, perfluorobutyraidehyde, tetrabromobutyraldehyde. Substituted cycloalkyl. B-chloroeyciohexanecarboxyaldehyde,

1=phenylcyclopentane-l-carbcxaldehyde. Aryl Benzaldehyde, tolualdehyde, p-isopropylbenzaldehyde, dimethylbenzaldehyde. Substituted aryl Anisaldehyde, o-chlorobenzaldehyde,

p-nitrobenzaldehyde, o-fluorobenzaldehyde, piperonal. Aralkyl S-phenylpropionaldehyde; phenylacetaldehyde, phenylbutyraldehyde.

Illustrative dialdehydes are: glyoxal, butanedial, octanedial, 1,13-tridecanedial, glutaraldehyde, terephthaldehyde, o-phthalaldehyde.

Preferred radicals (R) are: alkyl having 1-22 carbon atoms; cycloalkyl having 5-6 carbon atoms in the ring; phenyl; phenalkyl with l-12 carbons in the alkyl portion and the corresponding substituted radicals, a preferred substituent is a halo atom(s).

Organic reactive halogen compounds The reactive halogen compound should contain no olefinic unsaturation since such compounds tend to inhibit the oxidation presumably due to reactions of the double bond with free radicals generated during the oxidation.

Illustrative reactive halogen compounds are, as set out by class and species.

Class Formula Species chloroformate, p-chlorophenyl chloroformate. (H) Phosgene XCX Fluorophosgene, phosgene.

Sulfonyl halides. R" S 02X Methanesulfonyl chloride, 1-

butanesulfonyl chloride, benzenesulfonyl chloride, p-nitrobenzenesulionyl chloride.

Organometallic (R) MX,u Trimethylchlorosilane, di-

halides. phenyldichiorosilane, ethyltrichlorosilane, trimethyl lead chloride.

H II Organophos- (R 0); .,,PX Dibutylchlorophosphate,

phoryl halides. dioctylchlorophosphate.

. ll B1s(acylha1ides) X C R OX Succinyl chloride, terephthaloyl chloride, orthophthaloyl chloride.

ll ll B1s(halofor- X C O R 0 OX m-Phenylene bis(chlor0formate),

mates). 1,4 butylene bis- (i'ormate) (I) Carbamyl (R) zNC-X N,N-dimethylcarbamyl chlo halides. ride, N,N-diisobutylcarbamyl chloride 7 where R, R", R', X and M are as defined hereinbefore. Various types of peroxides can be prepared by the 8 process of the invention. The major types are listed in the following Table 1, where the names are controllingthe structure may be a generalized presentation.

TYPE 1 O 0 Symmetrical unsubstituted diaeyl peroxides: R g 0 O iR" O O Benzoyl peroxide (I) Q-i'J-O O-- ("J-o 0 Di-n-butyrylperoxide (II) C aIEfi--O O (I l-C H TYPE 2 O O Symmetrical substituted diaeyl peroxides: Bi l 0 0 3,"

0 O Di-anisoyl peroxide (III) CH30 I 0 0i 3 1 0 CH 0 O Bis(4ch1orobutyryl) peroxide (IV) Cl(CH2)3-%O O-( (CH C1 TYPE 3 O 0 Unsymmet'rical unsubstituted diaeyl peroxides: R 1 O 0 1 R 0 O Aeetyl benzoyl peroxide (V) I -i J0 O C OH;

O 0 CH3 Benzoyl isobutyryi peroxide (VI) I 0 0 I CH CHa 0 CH Aeetyl isononanoyl peroxide (VII) CHaC O 0O"CH O'HCH,-O (CH TYPE 4 O Unsymmetrieal substituted diacyi peroxides: Bi l 0 0 ii R" O O BenzOyl m-trifluoromethyl benzoyl peroxide (VIII) 0 F 1- (3- O O l-Q O o-(Jhlorobeuzoyl m-chlorobenzoyl peroxide (IX) Olb-i'l-O Oi I C1 CH; 0 CH Cuminoyl isononanoyl peroxide (X) Hl'B-i i l-0 O- CH -JJHOH,C (CH TYPE 5 O O 0,0-aey1 O-alkyl monoperoxyearbonates R ii 0 0 910 R O 0 0,0-benz0y1 O-isopropyl monoperoxye arbonate (XI) Fi 0 0 i 0 CH(CH O 0 0,0-butyl O-Isopropyl monoperoxyc arbonate (XII) 0811 O 0 E0 CH(CH TYPE 6 0 O 0,0-aeyl O-aryl monoperoxyearbonates H 0 0 g 0 R" O 0 0,0-benzoy1 O-phenyl monoperoxycarbonate (XIII) 910 0 O-qw O 0 0,0-butyry1 O-phenyl monoperoxyearbonate (XIV) OaH1 O 0 iiO-qw TYPE 7 O O 0,0-acy1 O-aralkyl monoperoxycarbonate R g 0 0 o R i O O 0,0-benzoy1 O-aenzyl monoperoxycarbonate (XV) Q-H! 0 0 30 CH2? 0 O 0,0-acetyl O-benzyl monoperoxycarbonate (X VI) CH3!) 0 0 3 0 GHQ- 1 TYPE 8 0 O R" Acyl peroxycarbamates K 0 O l N O 0 CH Benzoyl N,N-dimethylcarbamoy1 peroxide (XVII) i-( O O ("IN O O CH: Butyryl N,N-d1methylcarbamoyl peroxide (XVIII) CaH1 g 0 O JN TYPE 9 Acyl alkylsulfonyl peroxides 0 K 0 0 S R" Benzoyl methylsulfonyl peroxide (XIX) 0 0 (lie 0 s cm Butyryln-butylsulfonyl peroxide (XX) cgfh o 014C4H9 Benzoyl benzenesulfonyl peroxide (XXI) O I J O O :S:- I

TYPE 10 Acyl peroxyphosphates 0 R') O OI (OR)2 TYPE 11 Organometallic peresters O R o 0 OM(R) Trlmethylsllyl peroxybutyrate (XXIII) 0 CH (1:418:15I O O i-CHQ Trlmethylsllyl peroxybenzoate (XXIV) 0 CH K-(J 0 0 g 1- 0 H3 TYPE 12 Diacyl diperoxycarbonates O 0 O R O 0 g 0 O (3 R Dibenzoyl diperoxycarbonate (XXV) a) El) H q -C O O C O 0 C-q:

Dibutyryl diperoxy carbonate (XXVI) (H) H H C;H COOCOOGC3H1 TYPE 13 0,0-acy1 0,0-a1kyl diperoxy carbonate O R OOi JOOR" O ,O-b enxoyl O ,O-t-butyl dip ero xy- (XXVII) O O carbonate. [I ll I OOOCOOC(OH3)2 TYPE 14 Bls(diacyl peroxides) O O O R( JOOC JRPJOO( JR Dibenzoyi succinoyl diperoxide (XXVIII) O O O d -il0 O 3 cHzcHz o O -Q Dibenzoyl terephthalyoyl diperoxide (XXIX) 0 0 O q iOO( i r %OO("3-q Norns:

Where: R, R, R R and M have the difinition hereinbefore given. Q

Compounds Mono peroxycarbonates The process of the invention is capable of making a f wide range of peroxy compounds. Illustrative are the fol- Ar-C-O 0 0 lowing compounds which are known to this art.

The process of the invention permits the preparation of compounds not previously prepared by the art. Among these novel compounds are:

Benzoyl m-trifiuoromethylbenzoyl peroxide m-Chlorobenzoyl o-chlorobenzoyl peroxide 0,0-benzoyl O-benzyl monoperoxycarbonate 0,0-n-butyryl O-isobutyl monoperoxycarbonate 0,0-acetyl O-benzyl monoperoxycarbonate 0,0-benzoy1 O-isobutyl monoperoxycarbonate Acetyl Z-methylundecanoyl peroxide Acetyl Z-methylvaleryl peroxide Benzoyl hexahydrobenzoyl peroxide 0,0-butyryl O-isopropyl monoperoxycarbonate 0,0-butyryl O-benzyl monoperoxycarbonate 0,0-butyryl O-phenyl monoperoxycarbonate Diacetyl terephthaloyl diperoxide Dibenzoyl terephthaloyl diperoxide Benzoyl N,N-dimethylcarbamoyl peroxide Benzoyl benzenesulfonyl peroxide Anisoyl Z-ethylhexanoyl peroxide 0,0-benzoy1 O-(2,2-dimethylpropyl) monoperoxycarbonate QO-benzoyl O-(Z-methylcyclohexyl) monoperoxycarbonate 0,0-benzoy1 O-(3-methylcyclohexyl) monoperoxycarbonate 0,0-benzoy1 O-(4-methylcyclohexyl) monoperoxycarbonate 0,0-benzoyl O-(4-t-butylcyclohexyl) monoperoxycarbonate 0,0-benz0yl 0-(3,3,S-trirnethylcyclohexyl) monoperoxycarbonate 0,0-benz0yl O-ethyl monoperoxycarbonate 0,0-benzoy1 O-(u-methylbenzyl) monoperoxycarbonate 0,0-benzoyl O-(4-methyl-2-pentyl) monoperoxycarbonate 0,0-benz0y1 O-(2,2,2-trimethylpentyl) monoperoxycarbonate Bis(monoperoxycarbonates) 1,2-bis(benzoylperoxycarbonyloxy) ethane 1,4-bis(benzoylperoxycarbonyloxy) cyclohexane 1,4-bis(benzoylperoxycarbonyloxymethyl) cyclohexane 1,3-bis(benzoylperoxycarbonyloxy)-2,2-dimethy1- propane Bis(diacylperoxides) ll if I? H ArO O 0 CAr-C O O CA1 Dibenzoyl isophthaloyl diperoxide Diacyl peroxides:

il 1? ArC 0 0 0 R O-toluyl isovaleryl peroxide Utility These peroxy compounds have utility in all the ways that compounds of this type have. They are efficient free radical generators. They are eflicient curing agents for unsaturated polyester resins. Some have unusual properties 0,0-benzoy1 O-benzyl monoperoxycarbonate is a highmelting solid with a half-life lower than t-butyl perpivalate. This is a low cost low temperature initiator not requiring refrigeration. Since it is not shock-sensitive, the pure material can be shipped.

Examples Numerous working examples of the process and uses of peroxides made by the process are presented. It is to be understood these examples do not limit the scope of the invention as described.

EXAMPLE I Benzoyl n-butyryl peroxide A 1.5 liter jacketed resin kettle was equipped with two gas disperson tubes, an anchor type mechanical stirrer, a thermometer and an efiicient reflux condenser. The reactor was illuminated with two 275 watt Westinghouse sun lamps set at 12 inches from the reactor.

Into the reactor was charged 351.3 g. (2.5 moles) of benzoyl chloride, 216 g. (3.0 moles) of n-butyraldehyde, 296 g. (2.7 moles) of powdered sodium carbonate and 750 ml. of benzene. The apparatus was flushed with oxygen, then the lamps were turned on and oxygen introduced at a rate of 36 liters per hour. The reaction temperature was maintained at 3035 C. by circulating water through the reactor jacket. After about 4 hours, oxygen absorption had ceased. The reaction mixture was centrifuged in a stainless steel perforated basket centrifuge. The inorganic salt cake was washed with about 750 ml. of benzene. The combined benzene solutions were passed through a wiped film evaporator at 50 mm. of mercury pressure and 3035 C. The residue weighed 425 g. (82% of theory) and the assay by active oxygen content was 90.5%. The chlorine content was 0.15%. A paper chromatogram showed that benzoyl peroxide was absent. The R, value for benzoyl butyryl peroxide is 0.66 and for dibenzoyl peroxide 0.78.

The product was further purified by recrystallization from pentane at 30 to give a colorless solid melting at -5 to C. and assaying 97.9% by active oxygen content.

The 97.9% pure benzoyl butyryl peroxide contained no benzoyl peroxide and less than 0.1% chlorine and is shock-sensitive at 6 inches on the Du Pont Impact Tester.

EXAMPLE II Benzoyl n-butyryl peroxide O1 0 i i JOO(J CsH1 The reaction was carried out in the reactor described in Example I, using the same molar quantities of reactants except that the solvent was ethyl acetate instead of benzene. The oxidation was carried out at 3234 and oxygen absorption ceased after about 3 hours.

The reaction mixture was filtered through a 12 mch Buchner funnel. The filter cake was washed Witlrfour 250 ml. portions of ethyl acetate. The filtrate was strlpped on the wiped film evaporator. The residue Weighed 450 g. (86.5% of theory) and assayed 77% on an active oxygen basis.

The crude product was diluted with an equal volume 0 pentane. To the pentane solution was added 100 ml. of 5% aqueous sulfuric acid and the mixture was stirred for minutes at 0-5 C. The aqueous layer Was drained off and the organic layer washed with three 100 ml. portions of 3% aqueous ammonia solution; then with water until the aqueous layer had a pH of 7. The organic layer was dried (magnesium sulfate), filtered and stripped in vacuo, leaving 338 g. of benzoyl butyryl peroxide which assayed 95% based on active oxygen.

EXAMPLE III Benzoyl n-butyryl peroxide This peroxide was also prepared in 80% yield and 14 97.5% assay by oxidizing benzaldehyde in the presence of butyric anhydride (IVa).

However, raw material costs for benzoyl n-butyryl peroxide prepared by this process are $0.75 per pound basis), while by the process described in Example I are only $0.28 per pound (100% basis).

The economic advantages of the process are obvious.

EXAMPLE IV Benzoyl n-butyryl peroxide 0 i 3 O O ("I CaHv A ml. of jacketed reactor was equipped with a thermometer, Hershberg stirrer, gas dispersion tube and efiicient reflux condenser.

Into the reactor was charged 42.2 g. (0.30 mole) of benzoyl chloride, 28.8 g. (0.40 mole) of n-butyraldehyde, 42.2 g. (0.4 mole) of sodium carbonate and 50 ml. of ethyl acetate. The reaction mixture was illuminated by a Westinghouse 275 watt sun lamp and oxygen was bubbled through the well-stirred mixture for fourteen hours. The reactiontemperature was maintained at 28-30 by circulating water through the reactor jacket. The reaction mixture was filtered to remove inorganic salts and the filtrate stripped in vacuo in a rotating evaporator. The residue was taken up in 200 ml. of ether and washed with two 100 ml. portions of water, two 100 ml. portions of 3% aqueous ammonia, 100 ml. of water, two 100 ml. portions of 10% aqueous sodium bisulfite solution and finally with water until the pH was 7. The ethereal solution was dried (sodium sulfate), filtered and stripped in vacuo, leaving 41.8 g. (67% of theory) of benzoyl butyryl peroxide which assayed 96.4%. A thin layer chromatogram indicated the product to be free of benzoyl peroxide.

A duplicate run was made .under identical condition except that the reaction mixture was dumped into water in order to dissolve out the inorganic salts rather than removing them by filtration. The organic phase was separated and washed as described above. The stripped product weighed 49.3 g. (78.9% of theory) and assayed 91.5% based on active oxygen content. However, the thin layer chromatogram of the product showed two strong spots and from their intensties it was estimated that the product contained about 50% of benzoyl peroxide.

Thus, it is obvious that during the preparation of unsymmetrical diacyl peroxides, water must be excluded until the inorganic salts are removed by filtration or centrifugation.

EXAMPLE V Benzoyl isobutyryl peroxide A 200 ml. jacketed reactor was equipped with a gas dispersion tube, a thermometer, a Hershberg stirrer and an efiicient reflux condenser topped by a Dewar condenser containing a Dry Ice-isopropyl alcohol mixture.

Into the reactor was charged 36 g. (0.5 mole) of isobutyraldehyde, 56 g. (0.4 mole) of benzoyl chloride, 42.4 g. (0.4 mole) of sodium carbonate and 75 ml. of henzene. The reactor was illuminated by a Westinghouse 275 watt sun lamp placed twelve inches from the reactor.

Ice water was circulated through the reactor jacket in order to keep the reaction mixture temperature at 05 C. Oxygen was bubbled in at the rate of 1.5 liters per hour for five hours. The reaction mixture was filtered and the filter cake washed with 100 ml. of benzene. The benzene filtrate was washed at 0 with 100 ml. of water, 100 ml. of 5% aqueous sulfuric acid (stirred for -10 minutes at 0 C.), three 50 ml. portions of 3% aqueous ammonia solution, and then with water until the pH was 7. After being dried (sodium sulfate), the filtered solution was stripped at 0 on a rotating evaporator at 5 mm. pressure.

The liquid residue weighed 63.5 g. (76.4% of theory) and assayed 65.8% based on active oxygen. The crude product was crystallized from pentane at '78. The purified benzoyl isobutyryl peroxide weighed 47 g., assayed 94.5% based on active oxygen content, and freezes at to C. This peroxide is thermally unstable at room temperature and is shock sensitive at 2 inches. Benzoyl isobutyryl peroxide must be stored below -10 C. in order to maintain its assay.

EXAMPLE VI Benzoyl m-tritluoromethylbenzoyl peroxide The reactor described in Example IV was charged with 48 g. (0.25 mole) of m-trifluoromethylbenzoyl fluoride, 31.8 g. (0.30 mole) of benzaldehyde, 27 g. (0.25 mole) of sodium carbonate and 75 ml. of benzene. The temperature of the reaction mixture Was maintained at 35- 40, while oxygen was introduced at the rate of 3.6 liters per hour for 2% hours. The reactor was illuminated with 3. Westinghouse 300 watt reflector spot lamp.

When oxygen absorption ceased. the reaction mixture was filtered and the filtrate stripped in vacuo on a rotating evaporator at 5 mm. pressure. The residual oil weighed 86 g. (111% of theory) and assayed 91.5% based on active oxygen content. The yield (100% basis) was quantitative.

The oil was dissolved in 150 ml. of methylene chloride and washed at 05 C. with 100 ml. of water, 100 ml. of 10% sodium bisulfite solution, 100 ml. water, 100 m1. of 10% sodium bicarbonate solution and finally with 100 ml. of water. The organic layer, after being dried (2 g. of magnesium sulfate), was filtered and stripped on the rotating evaporator at mm. pressure. The residue was recrystallized from pentane at The colorless crystalline product weighed 62 g. (80% of theory), assayed 100%, and melts at 41 C.

EXAMPLE VII m-Chlorobenzoyl o-chlorobenzoyl peroxide The reactor described in Example V was charged with 87.5 g. (0.5 mole) of m-chlorobenzoyl chloride, 70.3 g. (0.6 mole) of o'chlorobenzaldehyde, 53 g. (0.5 mole) of sodium carbonate and 75 ml. of benzene. The temperature of the reaction mixture was maintained at 30-35 C., while oxygen was bubbled in at the rate of 3.6 liters per hour for four hours.

The reaction mixture was filtered through a Biichner funnel. The filter cake was slurried with 250 ml. of henzene because some of the product had crystallized from the reaction mixture and had been filtered out along with the inorganic salts. The benzene slurry was filtered and the filtrate concentrated in vacuo until the product crystallized. The crystalline product was filtered, washed well with pentane and air dried. The colorless product weighed 32.8 g., melted at 94-96 C., and assayed 99.6% based on active oxygen.

From the original reaction mixture filtrate, there was obtained two additional crops of product weighing 26.1 g. and 14.3 g. The total yield was 74.2 g. (48% of theory).

EXAMPLE VIII Acetyl benzoyl peroxide Acetyl benzoyl peroxide was prepared by bubbling oxygen into a well-stirred mixture of 176 g. (4.0 moles) of acetaldehyde, 350 g. (2.5 moles) of benzoyl chloride, 276 g. (2.6 moles) of sodium carbonate and 500 ml. of benzene kept at 30 C.

v The reaction mixture was worked up as described in Example I. The yellow oily product weighed 275.3 g. (61.3% of theory) and assayed 81.5% based on active oxygen" content, and contained less than 0.1% chlorine. The product was recrystallized from water-methanol giving a colorless product melting at 37-38 and assaying 97.3 and was shock-sensitive at one inch.

16 EXAMPLE IX Di-n-butyryl peroxide Into the reactor described in Example IV was charged 21.6 g. (0.3 mole) of n-butyraldehyde, 26.7 g. (0.25 mole) of n-butyryl chloride, 26.5 g. (0.25 mole) of sodium carbonate and 75 ml. of benzene.

The reaction mixture was maintained at 15-20 C., while oxygen was bubbled in at the rate of 3.0 liters per hour of 6%. hours. The reaction mixture was then poured into cold water in order to dissolve the inorganic salts. (Note: This is a symmetrical diacyl peroxide and, therefore, far less sensitive to hydrolysis under alkaline condi tions.) The organic layer was washed with two 100' ml. portions of water and then dried at 0 C. over 5 g. of sodium sulfate.

The benzene solution, after filtration, was stripped on a rotating evaporator at 0 at an ultimate pressure of 1 mm. The colorless liquid weighed 43.6 g. (100% of theory), assayed 93.5% based on active oxygen content, and was shock-sensitive at /2 inch.

EXAMPLE X 0,0-benzoyl O-benzyl monoperoxycarbonate Into the reactor described in Example V was charged 63.6 g. (0.6 mole) of benzaldehyde, g. (0.5 mole) of benzyl chloroformate, 53 g. (0.5 mole) of sodium carbonate and 75 ml. of benzene. Oxygen was bubbled in at the rate of 3.0 liters per hour for seven hours. The reactor was illuminated by a 300 watt reflector spot lamp. The temperature of the reaction mixture was maintained at 1525 C. by circulating water through the jacket of the reactor. The inorganic salts were separated by filtration, the filter cake was washed with ml. of benzene and the combined filtrates were stripped in vacuo in a rotating evaporator at 30 C. at 4 mm. pressure. The residue, weighing 140.3 g., crystallized after storage at 15 C. for 18 hours. The crystalline product was filtered washed with 100 ml. of pentane, and air-dried. The product weighed 45.7 g. (33.5% of theory), assayed 98.5% based on active oxygen content, and melted at 6669 C.

Additional product was obtained from the mother liquors.

EXAMPLE XI 0,0-n-butyryl *O-isobutyl monoperoxycarbonate Into the reactor described in Example V is charged 14.4 g. (0.2 mole) of n-butyraldehyde, 19 g. (0.18 mole) of sodium carbonate, 20.5 g. (0.15 mole) of isobutyl chloroformate and 75 ml. of ethyl acetate. The reaction mixture was kept at 89 C., while oxygen was bubbled in at the rate of 1.8 liters per hour for fourteen hours. The inorganic solids were removed by filtration and the filtrate stripped on a rotating evaporator at an ultimate pressure of 2 mm.

The residue weighed 20.3 g. (66.5% of theory) and assayed 86% based on active oxygen content. The liquid was then diluted with an equal volume of pentane and washed at 3-5 C. with three 50 ml. portions of water. The pentane solution was dried over 5 g. of magnesium sulfate, filtered, and stripped on a rotating evaporator, leaving 17.5 g. of colorless oil assaying 92.4% based on active oxygen content.

EXAMPLE XII 0,0-acetyl =O-benzyl monoperoxycarbonate Into the reactor described in Example IV was charged 11.0 g. (0.25 mole) of acetaldehyde, 34 g. (0.20 mole) of benzyl chloroformate, 21.2 g. (0.20 mole) of sodium carbonate and 50 ml. of ethyl acetate. Oxygen was bubbled in at the rate of 1.5 liters per hour for twelve hours.

EXAMPLE XIII 0,0-benzoyl O-phenyl monoperoxycarbonate Into the reactor described in Example IV was charged 39.1 g. (0.25 mole) of phenyl chloroformate, 31.8 g. (0.3 mole) of benzaldehyde, 31.8 g. (0.30 mole) of sodium carbonate and 60 ml. of ethyl acetate. Oxygen was bubbled in at the rate of 4.5 liters per hour for eleven hours.

The temperature was kept at 7-10 C.

The reaction mixture then was filtered and the filtrate stripped in vacuo on a rotating evaporator. The residue was recrystallized from pentane at 12 C. The crystalline product weighed 20 g. (31% of theory), assayed 98.0% based on active oxygen content and melted at 49-50 C. (reported, 50 C. (13)).

EXAMPLE X'IV Benzoyl peroxide Into the reactor described in Example V was charged 63.6 g. (0.6 mole) of benzaldehyde, 70.3 g. (0.5 mole) of benzoyl chloride, 53 g. (0.5 mole) of sodium carbonate and 75 ml. of benzene. The reactor was illuminated with a 300 watt reflector spot lamp. Oxygen was bubbled into the reactor at the rate of 3 liters per hour for 6 hours. The reaction temperature was 25-30 C.

The reaction mixture was filtered and the filter cake washed well with 250 ml. of benzene to extract any benzoyl peroxide which may have coprecipitated with the inorganic salts. The filtrate was then stripped on a rotating evaporator at an ultimate pressure of 1 mm. The residue was cooled to 15 C. and the crystalline benzoyl peroxide was removed by filtration and washed well with cold pentane. The yield of benzoyl peroxide was 32.9 g. (28.0% of theory) and assayed 98% based on active oxygen content.

Additional benzoyl peroxide was isolated from the mother liquors.

EXAMPLE XV Benzenesulfonyl benzoyl peroxide Into the reactor described in Example IV was charged 18 15.8 g. (0.15 mole) of benzaldehyde 22.9 g. (0.13 mole) of benzenesulfonyl chloride, 16 g. (0.15 mole) of sodium carbonate and 75 ml. of ethyl acetate. The reaction mixture Was cooled to 10 C. and oxygen bubbled in at the rate of 0.9 liter per hour for seven hours.

The reaction mixture was filtered at 5 C. and the filtrate stripped in vacuo at 5 The dark red oil product assayed only based on active oxygen content. All attempts to purify the product were unsuccessful. The peroxide is very unstable and decomposes even at 0 C.

EXAMPLE XVI 0,0-benzoyl O-isopropyl monoperoxycarbonate Into the reactor described in Example IV was charged 18.04 g. (0.17 mole) of benzaldehyde, 18.38 g. (0.15 mole) of isopropyl chloroformate, 15.9 g. (0.15 mole) of sodium carbonate and ml. of ethyl acetate.

Oxygen was bubbled in at the rate of 1.5 liters per hour for seven hours. The reaction mixture was filtered and the filtrate concentrated in vacuo on a rotating evaporator to 30.2 g. (92.7% of theory) of a pale yellow liquid. On standing at 0 for three days, a solid crystallized out of the oil and was filtered 01f, washed with cold pentane and air dried. The colorless solid (8.5 g.) assayed 96.6% based on active oxygen content and melted at 56 (reported 5658 C. (12)).

EXAMPLE XVII 0,0-benzoyl O-isobutyl monoperoxycarbonate Oxygen was bubbled into a mixture of 20.3 g. (0.15 mole) of isobutyl chloroformate 18 g. (0.17 mole) of benzaldehyde, 15.9 g. (0.15 mole) of sodium carbonate and 40 ml. of ethyl acetate. The reaction temperature was 25.

The product was worked up in the usual manner. From the crude peroxidic product was obtained 11 g. of liquid 0,0-benzoyl O-isobutyl monoperoxycarbonate, which assayed 89% based on active oxygen content.

EXAMPLE XVIII Other peroxides prepared by this process are summarized in the following table:

Peroxide Percent assay Physical state Solid, M.P. 59.5-60.5 C.

2 Aeetyl hexahydrobenzoyl peroxide 100. 0 Solid, M.P. 41.5-42 G.

O 0 CHail-O O (3( 3 Aeetyl Z-methylundecanoyi peroxide 59. 9 Liquid.

0 0 CH3 CH3(JO 0( ]H(CHz)sCI 3 4 Acetyl 2-ethy1hexanoyl peroxide 94. 5 Liquid.

0 0 0211 CHa(i-O O- J-CHC4HQ 5 Aeetyl isononanoyl peroxide 88. 1 Liquid.

(VII) 6 Acetyl lauroyl peroxide 80. 4 Solid, M.P. ZS-33 O.

Percent Peroxide 7 Aeetyl 2-mei7hylva1eryl peroxide 0 CH3 CH3?) 0 0 (21103111 Benzoyl propionyl peroxide H II Benzoyl hexahydrobenzoyl peroxide 0,0-butyryl O-isopropyl monoperoxycarbonate (XII) 0,0-butyryl O-benzyl monoperoxycarbonato 0,0-butyry1 O-phenyl monoperoxycarbonate Diacetyl terephthaloyl diperoxide O O O 0 Dibenzoyl terephthaloyl diperoxide EXAMPLE XIX (Half-live information) SELECTED HALF-LIVES OF PEROXIDES Temp.

Peroxide Aeetyl benzoyl peroxide Aeetyl p-anisoyl peroxide Aeetyl Z-ethylhexanoyl peroxide.-. Acetyl hexanhydrobenzoyl peroxide Aeetyl 2-methylvaleryl peroxide Acetyl lauroyl peroxide Acetyl isononanoyl peroxide. Aeetyl Z-methylundecanoyl pero Dibenzoyl peroxide Benzoyl propionyl peroxide Benzoyl butyryl peroxide Benzoyl isobutyryi peroxide Di-n butyryl peroxide m-Chlorobenzoyl o ehlorobenzoyl peroxide m-Trifluoromethylbenzoyl benzoyl peroxide 0, 0-10 enzoyl O-isopropylmonoperoxyearbonate 0,0-benzoyl O-isobutylmonoperoxycarbonate 0,0-benzoyi O-phenylmonop eroxycarb onate.-- 0,0-benzoy1 O-benzyhnonoperoxyearbonate 0,0-butyryl O-isobutyl nonoperoxycarbonate Dibenzoyl succinoyl dipferoxide Anisoyl 2-ethylhexanoy1 peroxide assay Physical state Liquid.

Liquid Solid, M.P. 4951 C.

Liquid.

Liquid Liquid.

Solid.

Solid, M.P. 140 C. (decomp.)

EXAMPLE XX (Styrene polymerization) In the table are summarized styrene polymerization data for a selected number of the peroxides prepared by this process. It should be noted that many of these peroxides are far more efiicient than commonly used, commercially available peroxides. This process now provides an economic process for preparing these peroxides.

Polymerization Rate Initiator 0: (X10 Acetyl benzoyl peroxide 70 5. 50 0,0-benzoy1 O-isobutylmonoperoxyearbonate- 70 3. 46 0,0-benzoyi O-benzy1monoperoxyearbonate 60 4. 07 m-Ghlorobenzoyl o-chlorobenzoyl peroxide- 60 2. 51 O,( )-benzoyi O-1sopropylmonoperoxyearbona 70 5. 19 Anisoyl acetyl peroxide. 70 6. 40 mTz'ifiuoromethylbenzo 11. 52 Acetyl lauroyi peroxide. 70 4. 01 Benzoyl butyryi peroxid 70 3. 46 O, O-butyryl O-isobutyl mon yearbon 70 4. 66 Dlbenzoyl sueeinoyl diperoxide 70 2. 91

l 10% conversion mole/liter/minute.

EXAMPLE XXI (Curing of unsaturated polyester resin) The diacyl peroxides and monoperoxycarbonates containing an aromatic moiety are especially useful as curing agents in promoted and unpromoted systems for polyester resins. The S.P.I. data for both promoted and unpromoted systems using peroxides prepared by our process are summarized in the tables.

TABLE XXIa.-UNPROMOTED CURING OF BASIC POLY- ESTER RESIN [Conditions: 1% by weight of peroxide; t=S2 0.]

Time (minutes) Peak temp. Barcol Curing agent Gel Cure F.) hardness Benzoyl peroxide 5. 4 7. 5 400 40-45 0,0-benzoyl O-isobutyl monoperoxycarbonate 5. 4 7. 4 404 30-40 0,0-benzoyl O-benzyl monoperoxycarbonate 3. G 5. 8 400 30-40 0,0-benzoyl O-isopropyl monoperoxycarbonate 1. 9 3. 418 45-50 Acetyl benzoyl peroxide 2. 8 4. 2 415 40-45 Benzoyl butyryl peroxide 4. 3 6. 3 394 85-45 Benzoyl propionyl peroxide 3. 2 5. 403 35-45 m-Trifluoromethylbenzoyl benzoyl peroxide 21. 6 24.1 394 20-30 m-Chlorobenzoyl o-chlorobenzoyl peroxide 7. 3 9. 1 384 15 25 Anisoyl acetyl peroxide. 2. 1 3. 416 45-55 22 iodine titrated with 0.1 N sodium thiosulfate. The titration required 17.5 ml. Since the total volume of liquid reaction mixture was 70 ml., the conversion to benzoyl N,N-di methylcarbamoyl peroxide was 40% This peroxide is very unstable, decomposing completely within sixteen hours at C. This peroxide is not isolated, but is generated in situ when used as an initiator.

Thus, having described the invention, what is claimed 1s:

1. In a process for preparing a peroxy compound which comprises the steps of:

(a) introducing free oxygen into an intimate mixture of an aldehyde, an organic active halogen compound and an acid acceptor, at a temperature below the decomposition temperature of the peroxy compound; and

TABLE XXIb.-PROMOTED CURING OF BASIC POLYESTER RESIN [Condition: 1% by weight of peroxide; 0.1% by weight of N,N-dimethyltoluidine1 Cure Time (minutes) Peak temp. emp. Barcol Curing agent 0.) Gel Cure F.) hardness Benzoyl peroxide l g}; 23 0,0-benzoyl O-lsobutyl monoperoxy- R.T. 7. 8

carbonate 4. 1 0,0 benzoyl O-benzyl monoperoxy- RT. 2. 1

carbonate 30 ca. 0 0,0-benzoyl O-isopropyl monoperoxy- R.'I. 9. 2

carbonate 30 4. 8 Acetyl benzoyl peroxide gd 3:2 Benzoyl n-butyryl peroxide R Benzoyl proplonyl peroxide 56 &2 m-Trifluoromethylbenzoyl beuzoyl R.T 4. 5

peroxide 30 1. 0 m-Chlorobenzoyl o-chlorobenzoyl per-{ RT. 2. 5

oxide 30 ea. 0 Anisoyl acetyl peroxide g 31% 1 R.T.Room temperature (about 22 0.).

EXAMPLE XXII Dibenzoyl succinoyl diperoxide Into the reactor described in Example IV was charged 20.2 g. (0.13 mole) of succinyl chloride, 31.8 g. (0.30 mole) of benzaldehyde, 27.5 g. (0.26 mole) of sodium carbonate and 75 ml. of benzene. The reactor was illuminated by a 300 watt reflector spot lamp and oxygen was bubbled in at the rate of 1.5 liters per hour for six hours. The reaction mixture was filtered and the filter cake was washed with 150 ml. of benzene.

The filtrate was stripped in vacuo on a rotating evaporator. The off-white solid residue weighed 49.6 g. (107% of theory) and assayed 84.5% based on active oxygen content.

The product was recrystallized from methanol as glistening colorless needles which melted at 12l'23 C., assayed 100% and was shock sensitive at two inches.

EXAMPLE XXIII Benzoyl N,N-dimethylcarbamoyl peroxide Into the reactor described in Example IV was charged 14.35 g. (0.15 mole) of dimethylcarbamoyl chloride 18.04 g. (0.17 mole) of benzaldehyde, 24 g. of dried Rexyn 206, a weak base organic anion exchange resin, and 40 ml. of ethyl acetate. The reaction mixture was cooled to 0 by circulating cold brine through the reactor jacket. Oxygen was bubbled into the mixture at the rate of 1.7 liters per hour for four hours. The stirring was stopped, the anion exchange resin was allowed to settle. A 1.0 ml. sample of the supernatant liquid was added to an iodine flask containing 20 ml. of acetic acid and 5 g. of sodium iodide. The flask was stoppered and :placed in the dark for thirty minutes. The flask was then unstoppered, ml. of deoxygenated water added and the liberated X( 3R( JX where R" is C -C alkyl, cycloalkyl, aralkyl, aryl or a corresponding substituted radical and may be the same as R except that R and R may not both be aryl when the halogen compound is l? RCX R is C -C alkylene, cycloalkylene, phenylene or a corresponding substituted radical and may be the same as or ditferent from R and X is bromine, chlorine or fluorine;

23 the improvement which consists essentially of (1) carrying out step (a) under anhydrous conditions and (2) using an amount of said acid acceptor sufficient to react with hydrogen halide released during the peroxy compound formation reaction without producing free water, said acceptor being selected from alkali metal carbonate, alkaline earth metal carbonate, magnesium oxide, zinc oxide and basic organic ion exchange 2. The process of claim 1 wherein said aldehyde and halogen compound are present in amounts such that there is about a 1:1 molar ratio of aldehydo (-CHO) to halo (-X) groups, and said free-oxygen introduction is con tinued until oxygen absorption ceases.

3. The process of claim 1 wherein said temperature is from about 25 C. to about +50 C.

4. The process of claim 1 wherein said acid acceptor is present in a slight excess over the amount required to react with the acid released during said reaction.

5. A process for preparing benzoyl n-butyryl peroxide which process comprises:

(a) introducing orygen into an intimate mixture of n-butyraldehyde, benzoyl chloride and sodium carbonate in benzene solvent, under anhydrous conditions and in the presence of illumination, until oxygen absorption ceases, while maintaining the reaction temperature at 30-35 C. and

(b) recovering benzoyl n-butyryl peroxide product from the reaction product mixture.

References Cited UNITED STATES PATENTS OTHER REFERENCES Oldekop et al., Acyl peroxides (196-7), CA 68, N0. 39292a (1968).

LEWIS GOTTS, Primary Examiner G. HOLLRAH, Assistant Examiner US. Cl. X.R.

2% UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTION Patent No. 3,580, 955 Dated May 25, 1971 Inventor(s) Richard Anthony Bafford It is certified that error appears in the above-identified patent and that said Letters Patent are hereby corrected as shown beldw:

Column 22, line 65, "C -C should read C -C Column 23, line 17, "25C. should read ZSC.

Signed and sealed this 7th day of September 1971.

(SEAL) Attest:

EDWARD M.FLETCHER, JR. Attesting Officer ROBERT GOTTSCHALK Acting Commissioner of Patents 

